U.S. Power Center, LLC

Our Digital
Publication;
Action-Oriented
Pearls of Wisdom
For Industrial Managers
And Installing Contractors

The Fabulous Power Maven

Our Digital
Publication;
Action-Oriented
Pearls of Wisdom
For Industrial Managers
And Installing Contractors

From the Community of Manufacturing, Design and Contracting Teams of U.S. Power Center, LLC

ACTION-ORIENTED PEARLS OF WISDOM FOR INDUSTRIAL MANAGERS AND CONTRACTORS
www.uspowercenter.com • 1963 Park Avenue • Twin Lake, Michigan 49457 • [email protected]

Even LED Lighting Systems Require Maintenance

The 3 kEys 

  • Don’t assume LEDs don’t require maintenance because of their long life.  Better maintenance = higher performance. 
  • A structured, disciplined approach results in a lesser maintenance cost ultimately. 
  • If you notice groups of your existing fixtures underperforming en masse, it might be an opportunity to upgrade to higher-efficiency fixtures. 

LED lighting systems have revolutionized the lighting industry, offering exceptional energy efficiency, durability, and significantly reduced maintenance requirements compared to traditional technologies.  With lifespans often ranging from 50,000 to 100,000 hours, LEDs require fewer replacements, leading to lower labor costs and reduced waste, making them an economical and sustainable choice for facilities.   

Although LEDs demand less upkeep, regular maintenance is crucial to ensure optimal performance throughout their lifespan. Tasks such as cleaning, inspections, and system checks help maintain consistent lighting quality, extend fixture longevity, and maximize energy savings.  By adopting a structured maintenance regime, facilities can protect their investment while meeting sustainability goals and reducing overall ownership costs.  Take a look at My LED Lighting Guide’s Lower Maintenance with LED Lights for a quick synopsis on the how-to’s. 

Monthly Maintenance 

Monthly maintenance involves addressing routine tasks to keep LED systems running efficiently.  Regular inspections should be conducted to check for physical damage, including cracks, discoloration, or loose wiring.  It is important to verify that all LEDs are functioning properly without flickering or dimming.  Additionally, light fixtures and heat sinks should be inspected for any debris accumulation, as dirt and dust can impact light output and energy efficiency.  Cleaning during this time should include lightly dusting the fixtures and heat sinks to prevent dirt buildup, as suggested in Future Energy Solutions’ 5 Commercial LED Lighting Maintenance & Care Tips. 

Quarterly Maintenance 

Every few months, more detailed care is needed to preserve the long-term performance of LED systems. Cleaning during this period should be more thorough.  The power to the fixtures should be turned off, and a soft, lint-free cloth can be used to wipe down the fixtures.  For stubborn dirt, a mild cleaning solution may be applied, but care must be taken to ensure moisture does not enter the electronic components. 

Thermal management should also be a focus during quarterly maintenance.  Heat sinks and ventilation pathways need to be checked for obstructions, as proper airflow is essential for preventing overheating.  Ensuring ambient temperatures remain within manufacturer-recommended levels is another key step, as excessive heat can negatively affect LED performance and lifespan.  Electrical connections should also be inspected during this time to identify and tighten any loose wiring.  Damaged wires or connectors should be replaced immediately to maintain system integrity. 

Annual Maintenance 

A comprehensive maintenance routine should be conducted annually to ensure the system operates at its full potential.  This includes thorough electrical testing to verify that voltage levels align with LED specifications. Drivers and connections should also be checked for signs of overheating, with faulty components replaced as necessary. 

Evaluating the system’s output is another essential annual task.  Fixtures should be assessed to determine if they have reached their L70 threshold, which is the point when light output has dropped to 70% of its original level.  If the reduced output no longer meets lighting design requirements, replacements should be planned and budgeted for as part of lifecycle management. 

It’s also important to review the lifespan of fixtures and ensure warranty terms are being met.  If operational issues arise before the expected lifespan, warranty claims should be addressed promptly.  For smart lighting systems, firmware updates should be installed to improve compatibility and performance.  Safety compliance is also a priority, with annual audits conducted to ensure the fixtures meet local standards and regulations. 

As-Needed Maintenance 

Occasionally, issues will arise that require immediate attention outside the regular maintenance schedule, such as dim or flickering LEDs that no longer meet performance standards. If you notice groups of fixtures underperforming en masse, then it might be an opportunity to upgrade to higher-efficiency fixtures. 

Additionally, if it does become time to replace / upgrade, integrated monitoring and controls systems can be valuable tools for tracking energy consumption and identifying inefficiencies.  By analyzing the data produced, Facilities Managers can make informed decisions about adjustments needed to optimize performance. 

The Big Finish 

The long-term success of LED lighting systems depends on regular maintenance and proactive management.  By addressing tasks such as cleaning, monitoring performance metrics, and replacing components when needed, facilities can maintain high-quality lighting while maximizing energy efficiency and supporting sustainability goals.  Adopting this structured approach ensures that LED systems remain a cost-effective and environmentally responsible solution, delivering consistent performance and a strong return on investment. 

 

U.S. Power is an industrial energy services company that specializes in the reduction of energy consumption across a broad array of manufacturing and food processing facilities located in Michigan, Ohio, Indiana, Illinois and Wisconsin. In addition, the company publishes a useful curation of power-oriented information from the marketplace, and consolidates it into this concise, twice per month letter known as The Fabulous Power Maven, distributed to Facilities Managers throughout the nation.

While the company prides itself in its diversity, it owns and operates a niche power contracting firm as well, known as U.S. Power Center, LLC. With a core business in and around industrial power equipment, our specialty is in providing, installing and optimizing a full range of state-of-the-art systems, including onsite generation.

The Maven publishes these pearls weekly, or more frequently if we feel like it, because we believe America is already great, and poised to be even greater if we commit to doing our part towards cooling the planet. Publisher Ron Motsch can be reached at (616) 570-9319.

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Ron Motsch
(616) 570-9319

Building and Managing a Suite of
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